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How to solve the problem of precision planetary reducer clearance

2021-06-04 Page view 1018

Solve the problem of precision planetary reducer clearance,There are several ways to start,Here are some of the main solutions:

one、Improve manufacturing and processing accuracy

  1. Gear machining accuracy

    • The clearance of precision planetary reducer is usually closely related to the machining accuracy of the gear。By improving the manufacturing and machining accuracy of gears,Can effectively reduce the gap between gears。This requires strict control of processing errors in the production process,Adopt high precision processing equipment and technology。

  2. Material selection

    • Select materials with excellent mechanical properties and stability to manufacture gears and key components,To reduce the gap change caused by the different thermal expansion coefficient of the material when the temperature changes。

two、Optimized assembly process

  1. Correct installation

    • During the assembly process,Make sure gears and other components are properly installed,And in strict accordance with the manufacturers guidance to adjust。Pay special attention to the center distance and meshing position of the gear,To ensure proper meshing and small clearance between gears。

  2. Preload adjustment

    • The position of the gears is adjusted by applying the appropriate preload force,To reduce the gap between the gears。This requires precise control of the amount of preload,Avoid excessive gear wear or damage due to excessive preloading。

  3. Fixed mode

    • At assembly,Secure the outer ring of the bearing(Or inner ring)Fixed devices such as retaining rings should be used for fixing,To prevent unnecessary gaps due to the interaction of parts。

three、Use of special mechanisms and compensation techniques

  1. Compensating mechanism

    • In some high-precision planetary gear reducers,A special compensation mechanism can be used to automatically adjust the gear clearance,To achieve higher precision requirements。These mechanisms can be dynamically adjusted according to actual working conditions and clearance changes。

  2. Flexible gear technology

    • Flexible gear technology can adapt to the change of clearance when the gear is under load,This reduces the return gap。This technique achieves effective control of the clearance by changing the rigidity and shape of the gear。

four、Regular inspection and maintenance

  1. Periodic inspection

    • Check the planetary gear reducer regularly,Promptly identify and repair problems that may lead to increased gaps,Such as bearing wear、Gear damage。This can be observed、Measurement and fault diagnosis and other methods to achieve。

  2. Maintenance measures

    • Take maintenance measures based on the check result,Such as replacing worn bearings and gears、Adjust the preload force, etc。meanwhile,Keep the reducer clean and lubricated,To reduce clearance changes caused by impurities and poor lubrication。

five、Control working environment

  1. Temperature control

    • Keep the working temperature of the reducer within a certain range,Avoid material expansion or contraction caused by excessive temperature difference,This affects the gear clearance。This can be done by installing temperature control equipment、Strengthen ventilation and heat dissipation measures to achieve。

  2. Load management

    • Avoid excessive load on the planetary reducer,Because the excessive load will cause the stress state of the parts to change,Thereby increasing the gap。This requires reasonable adjustment of load size and distribution mode according to actual working conditions。

To sum up,To solve the problem of precision planetary reducer clearance requires comprehensive consideration of manufacturing、Assembly process、Special mechanism、Regular inspection and maintenance as well as the working environment and other aspects。By taking the above measures,It can effectively reduce the clearance of the planetary gear reducer,Improve its transmission accuracy and service life